At Printed Threads in Keller, TX, the laid-back El Capitan, Brett Bowden does a lot of measuring. “We track the amount of work everyone gets done each day,” he says. “We track all errors.” Why? “Mistakes happen, and we try to coach through them. Since we track the different types of errors, we see if there’s a pattern.”
For example, if there’s a misprint or mistake on a job, a Printed Thread QC (Quality control) staffer fills out a slip and turns it over to the rep managing that account. The rep then uses Google Sheets to record the job name, type of error, cost of the mistake and the person responsible.
Madeira USA, out of Gilford, NH, has a similar approach to monitoring mistakes, where process operations are metrics-driven, depending on the role. “We hold employees accountable to success metrics like customer satisfaction ratings or order fulfillment rates,” says Sam Young, vice president of marketing and sales. “We track performance so we can deliver the highest-quality service for our customers.”
And if Bowden notices that a particular press keeps logging errors because there’s not enough glue on the pallet, he knows the operator needs more training. “But look, inevitably there will be someone who isn’t good at their job,” he says. “That leads to a conversation of, ‘Maybe it’s time for you to find another company or position to make you happier.’”
During and after the coronavirus pandemic, many screen-printing shops found success by developing a local “Here for Good” campaign to help surrounding businesses in their community stay afloat during these difficult times.
In Rockford, Illinois, Jarrod Hennis developed a “Here for Good” campaign and assisted businesses in his area to raise money by selling t-shirts. Each shirt sold helped that local business, but also kept Jarrod’s shop, the Rockford Art Deli in business as well.
On this edition of Success Stories, we’re going to discuss the Rockford Art Deli’s “Here for Good” campaign and learn how it worked, what Jarrod learned, and how this idea is laying a solid foundation for a successful future in his community of Rockford, Illinois.
If you’re wondering what halftone printing is though, here is a brief summary. This method is a one-color process that uses a series of dots varying in size or spacing, which combines together to form a gradient of that color. Those gradients then help to form the final image.
The number of halftone dots in the print is measured in LPI ( Lines Per Inch ), which is the number of dots per linear inch. The amount of detail and smoothness of your print will be determined a lot by the LPI.
In the video above, Geno will show you the difference in the results when printing using 35 LPI vs 55 LPI. He’ll also touch on the importance of screen tension, and using the right mesh to get the best results.
Do you want to sell more fashion tees, but haven’t had much success getting the right printing results when using them? Are you defaulting to selling basic cotton tees as a result? The problem could be that you’re working against your garment, and not with it. Times have changed and the “one style fits all” approach to screen printing just doesn’t cut it anymore. What works on basic 6.0 oz./ 100% cotton tees doesn’t necessarily work on lightweight fashion fabrics like 3.7 oz triblends or 4.2 oz 100% ringspun cotton. So what’s the difference?
Basic T-shirt Printing vs Fashion T-shirt Printing
Think of the 6.0 oz basic shirt as a really thick paper towel. Because of it’s heavier weight and rough surface, it can absorb a thicker layer of ink. On the other end of spectrum, the 3.7 oz triblend shirt is like a thin tissue that can’t absorb the same amount of ink.
When printing on a 6.0 oz shirt, a coarse mesh like 110 is used to lay down a thick opaque layer of ink. If we looked through a loop and magnified the surface of a basic 6.0 oz cotton tee, the cotton fibers have a rough texture that looks like a bale of hay (see the “Carded Open End Cotton” image on the left). Because of this, it’ll require a thicker layer of ink deposited onto it for you to get a fully opaque print. Otherwise, much of the ink will fall in between the fibers, since there isn’t a smooth, tightly knitted surface for it to be evenly distributed on.
Using this same thick stencil technique wouldn’t be as effective on a 30 singlescombed ringspun cotton shirt, though. Why? The tighter weave(see the “100% Combed & Ringspun” image on the right) allows the ink to easily sit on top of the fabric and be evenly distributed across the surface of the shirt. A thick layer of ink on top of a shirt like this will feel heavy and rough. The ink will rise off of it and defeat the whole purpose of using a softer fabric in the first place.
Why pay extra money for a soft fashion tee if you’re going to apply a thick, sandpaper-like design on it, taking away from its softness? It’s like putting cloth seats in an expensive luxury car. It just doesn’t match the product. Offer your clients decoration techniques that best compliment the garment.
The Right Tee For The Right Job
When your customer wants an opaque bold logo on a fashion tee, go with a 100% cotton ringspun tee. If they’re looking for a vintage look, with distressed artwork or logos, use blended heathered or blended solid tees. These work best because the texture of these fabrics can be blended into the artwork, helping to emphasize that vintage style.
Below is a list of inks, along with how and when the best time to use them is:
For Printing On 100% Combed Ringspun Cotton Fashion Tees:
Regular Plastisol Ink – When using this kind of ink, simply use a higher mesh count like 156 or 195 and add reducer to it, so it’ll to thin out a bit. (Keep in mind once you go over 10%, it will start to affect your ink color)
Plastisol Discharge Ink – Great technique for achieving bright whites that have very little hand, but can be a little chalky when it dries, compared to water-based discharge ink.
Water Based Ink – Good for creating a tone-on-tone print, when using light colored tees and it also has the softest hand of any print technique.
Water Based Discharge Ink – The discharge agent bleaches the dye of the cotton and replaces it with the pigment of the ink. This provides a much softer hand then a traditional plastisol under base on dark garments. Discharge agent only works on cotton though, so the garment will need to be 100% cotton for a fully opaque print.
For Printing On Fashion Tees w/ Blended Heathers or Blended Solid Fabric:
Water-Based Ink – Works well on lighter colors for a washed-out tone-on-tone look. The ink blends in with the heathered coloring of the fabric, which makes it feel like part of the shirt.
Fashion Based Ink – Best way to achieve the same super-soft hand as water-based ink does, but still gives you the ability to use plastisol ink and avoid using water based ink, if you’re not comfortable working with it.
Water-Based Discharge Ink – Great for tri–blends that contain cotton/poly/rayon only. The pigment in the cotton will be affected by the discharge, which produces a very vintage “washed out” look.
Jason is an Account Executive at S&S and has over 20 years of experience in the decorated apparel industry. These days he really enjoys using the knowledge he's gained throughout the years to help other industry professionals succeed.
Whether you design your own graphics for your apparel business or work with a graphic designer, it’s important to stay on top of the trends to make sure your garments remain relevant and are meeting a market need.
Here’s a closer look at seven major graphic design trends for 2019 to help your ideation process:
Have you ever considered how agriculture and fashion are so intrinsically connected? Farmers grow the materials that go into the textiles, and thus they’re the foundation of every fashionable piece you see online or in a store.
Take cotton, for example. Textile manufacturers in the U.S. use an average of 7.6 million bales of cotton each year. As a leading cash crop, it aids in stimulating the American economy and provides significant environmental benefits.
Are you ready to start supporting the local economy and environment? Here’s why you should consider working more with brands who choose material grown in the U.S.
The Impact of U.S. Cotton
Growing the Economy
Of the thousands of cotton growers in America, many are family-owned farms whose rural communities depend on stable farm income. In fact, the crop is responsible for employing over 126,000 people and bringing in more than $120 billion in business revenue for the U.S. annually. Of the total annual yield, more than half is used for apparel!
When it comes to 2019 fashion, streetwear is still king. Brands like Supreme, Stüssy, and even Louis Vuitton, continue to buzz in circles of hype beasts and fashionistas alike. The rise and reign of streetwear is intrinsically tied to social media, with brands like I.AM.GIA proving that overnight success is just one Hadid or Jenner Instagram tag away from blowing up in popularity.
Though breaking into the landscape may seem impossible as a small business, Cherry Los Angeles has shown there’s plenty of room for the small guy to shine in the streetwear scene. While Cherry LA’s re-worked Dickies and bold graphic tees are worthy of praise, their ever-growing success can really be attributed to their bold and brilliant branding. If you’re looking to carve your own path in the streetwear sector, be sure to add Cherry LA to your inspiration board for ideas in creativity.
New to the brand? Don’t worry, we’ll get you up to speed!
Wearing a cape can give you superpowers, but upselling with them can give you SUPER PROFITS! Imagine a client from a local school approaches you to print a bunch of tees for an upcoming event, and you have a Rabbit Skins Cape handy to show them. But, this is no ordinary cape. Its got a printed design on it using glow-in-the-dark ink! They see it glowing and instantly think, “WOW, this would be perfect to give our graduating kindergartners!” Now, you’ve turned that ONE job into TWO jobs from the same client.
When the right opportunity presents itself, these capes are the perfect way to increase your sales, and people will remember that you’re the one to go to, when they’re looking for cool ideas.
In the screen printing business, quality customer service and the ability to retain clients can have a huge impact on your bottom line. While many companies operate based on the coined phrase, “the customer is always right,” it doesn’t mean clients should walk all over your business or exploit your services. Part of operating a successful business is creating reasonable customer expectations upfront—especially when it comes to screen printing designs.
Educating the client early about any artwork limitations helps build brand trust, ultimately leading to repeat customers. The last thing you want is an angry phone call after the fact if misprints are found, making the client feel like they didn’t get the best service. For optimal screen printing designs that will create a flawless print, we’ve listed six key elements to discuss with the client before the artwork is submitted or a design quote is requested.
With the prominence of graphic tees and streetwear in high fashion, custom apparel has seen an uptick in volume—especially among Millennials. In 2017, 34 percent of Millennials bought custom pieces, and 42 percent said they’re willing to pay more for customized items (as opposed to non-custom clothing). Considering that the global custom t-shirt printing industry is projected to exceed $10 billion by 2025, it’s a business with high-profit potential and a comparatively low initial investment.